Churn granulator and disc granulator are two common organic fertilizer equipment, which are different in structure and mode of operation. So, in contrast, what are the advantages of the churn granulator? 1, stirring teeth granulator extrusion stability is higher. Due to the unique design of the mixer, it can disperse the material more evenly, making the extrusion process more stable, thus improving the product quality.

2, the production efficiency of the grinder is higher. Due to the rotation of the stirring teeth, the material is more fully mixed and plasticized during the granulation process, making the production process more efficient.

3. The adaptability of the grinder is stronger. Different plastic raw materials and process conditions may have an impact on the granulation process, and the churn granulator has better adjustment and flexibility, and can adapt to organic fertilizer production line a variety of different production needs.

4, the operation and maintenance costs of the grinder are relatively low. Due to its simple structure, maintenance and repair are relatively easy, reducing operating costs and downtime.

5, the environmental protection performance of the mixer granulator is better. Due to the stability and efficiency of its production process, the generation of waste is reduced and the risk of environmental pollution is reduced.

In general, the mixer pelletizer shows obvious advantages in terms of stability, production efficiency, adaptability, operating and maintenance costs, and environmental performance. However, these advantages are not absolute in all cases, and other factors need to be considered for specific applications. In practical applications, the most suitable granulation equipment should be selected according to the specific situation.

In the production of organic fertilizer, the use of a fermentation compost turning machine is a common practice, but this does not mean that it is necessary. In fact, whether the organic fertilizer production line needs to use a fermentation rollover machine mainly depends on the production scale, process selection and specific conditions.

First of all, the main role of the fermentation flipping machine is to help the material mix evenly, break the material caking, and promote the propagation of microorganisms and fermentation process. For small or home-scale organic fertilizer production, manual operation or simple mechanical mixing may be sufficient. However, for large-scale production, the use of a fermentation toss machine can greatly improve efficiency and ensure an even mix of raw materials.

Secondly, organic fertilizer production also involves the collection, treatment and storage of raw materials. This includes the collection of organic waste such as crop residues, animal waste and plant residues, as well as the proper crushing, crushing and drying of these raw materials. In this process, some traditional process methods, such as composting or aerobic fermentation, can also be used for organic fertilizer production.

However, for certain types of organic waste or raw materials, it may be more appropriate to use a fermentation dump machine. For raw materials that contain a lot of fiber, for example, flipping machines can help break up fiber clumps and promote microbial decomposition and fermentation processes.

In general, whether the production of organic fertilizer needs to use fermentation flipping machine mainly depends on the production scale, process selection and specific conditions. For small or home-scale organic fertilizer production, manual operation or simple mechanical mixing may be sufficient. However, for large-scale production, the use of fermentation toss machines can improve efficiency and ensure a uniform mix of raw materials.

1. The material discharged by the organic fertilizer dryer contains too much water.

Elimination method: At this time, fuel use should be increased or the feeding amount should be reduced at the same time. This operation should be gradually adjusted to the appropriate state. A large adjustment will cause the water content of the discharge to rise and fall, and can not meet the product quality requirements. Common faults and elimination methods of organic fertilizer dryer in organic fertilizer production line

2. The repeated force on the two stop wheels is greater.

Elimination method: This phenomenon should check the contact between the support wheel and the supporting wheel belt. The same group of support wheel is not parallel or the connection of two support wheels is not perpendicular to the axis of the cylinder, which will cause excessive force on the stop wheel, and also cause abnormal wear of the support wheel.

3. Low installation accuracy or loose bolts.

Elimination method: In the work wheel deviation from the correct position caused by. This phenomenon can disappear as soon as the support is restored to the correct position.

4. Abnormal sound from the gears in operation.

Elimination method: Some time should check the mesh clearance of the size of the gear. Adjust properly and you can return to normal. Pinion wear serious should be replaced in time. Good seal of gear cover to prevent dust from entering, sufficient lubricating oil, reliable lubrication is the key to improve the service life of gear. Thick gear oil or black oil should be added to the big gear cover.

Pig manure organic fertilizer production line is an important equipment for the production of organic fertilizer, in order to ensure the stable operation of organic fertilizer equipment and extend the service life, we must do daily maintenance and maintenance work. This article will introduce you to the maintenance of pig manure organic fertilizer production line, to help you better manage the production line. 1. Regular inspection

1. Check whether the components are securely connected.

2. Check the wear condition of wearing parts such as conveyor belt, fan and pump, and replace them in time.

3. Check whether the electrical control system is normal, including power supply, line and motor.

2. Keep clean

1. Regularly clean the residual materials inside the production line to avoid blockage and corrosion.

2. Clean the external dust and dirt regularly to keep the appearance clean.

Three, lubrication maintenance

1. Fill lubricating oil regularly according to the equipment instruction manual.

2. Replace the worn grease or gear oil regularly to ensure the lubrication effect.

Four, temperature control

1. Monitor the temperature of the production line to avoid too high or too low temperature affecting the equipment performance.

2. Check whether the cooling system is normal regularly and repair or replace the damaged parts in time.

5. Safety precautions

1. Operators must wear safety protective equipment, such as protective glasses, masks, etc.

2. It is forbidden to carry out maintenance and maintenance work during the operation of the production line to ensure personal safety.

First, the use of organic fertilizer crusher

1. Before use, check whether the components of the organic fertilizer crusher are intact, and whether there is loosening and damage.

2. Check whether the blade is sharp. Replace the blade if any.

3. It is strictly prohibited to extend the hand into the crushing area during the operation of the organic fertilizer crusher to avoid danger.

4. After starting the organic fertilizer crusher, it should be idled for two minutes to check whether the organic fertilizer equipment is operating normally.

5. Adjust the feeding amount correctly, do not feed too much at one time, so as not to affect the crushing effect and the service life of the machine.

6. If abnormal noise, overheating and other phenomena occur during the operation of the organic fertilizer grinder, it should be stopped immediately for inspection, and then turned on after the problem is solved.

7. The bearing parts and triangle belt parts of the organic fertilizer crusher should be often filled with lubricating oil to ensure the normal operation of the machine.

Two, the maintenance of organic fertilizer grinder

1. After each use, clean up the residue inside the machine and keep the machine clean.

2. Regularly check the blade and bearing parts, if any wear should be replaced in time.

3. Regularly clean the soil and debris outside the machine to ensure the appearance of the machine is clean.

4. Regularly tensioning the triangle belt to ensure its normal operation.

In short, the correct operation and maintenance of organic fertilizer shredders is of great significance for improving fertilizer utilization, reducing production costs and protecting the environment. Therefore, the user should operate in strict accordance with the operating procedures during use, and carry out regular maintenance and maintenance to ensure the normal operation and service life of the machine.

1. Industry regulations and policies

When choosing the type of enterprise and the direction of operation, it is necessary to fully understand the national and local laws and regulations on the production and sales of organic fertilizers, including the regulatory requirements on raw materials, production processes, product quality, as well as the provisions on environmental protection and production safety. 2. Market research and positioning

After determining the type and business direction of the enterprise, it is necessary to conduct sufficient market research to understand the demand, competition, price level and other information of the local organic fertilizer market in order to provide a basis for the positioning of the enterprise.

3. Equipment selection and procurement

The selection and procurement of organic fertilizer equipment need to be comprehensively considered according to the production scale of the enterprise, raw material characteristics, process requirements and other factors. When selecting an equipment supplier, it is necessary to pay attention to the supplier's qualification, reputation, after-sales service and other aspects to ensure that the equipment quality and delivery date meet the requirements.

4. Site planning and construction

Organic fertilizer production line site needs to meet the requirements of environmental protection, safety, health and other aspects, so it is necessary to carry out adequate environmental assessment and safety assessment before site planning and construction. At the same time, it is also necessary to consider the area, layout, facilities and other factors of the site to ensure the reasonable configuration of the production line and the improvement of production efficiency.

5. Human resource planning

Organic fertilizer equipment enterprises need employees with certain skills and experience. At the same time, it is also necessary to optimize the allocation of human resources and improve the quality and efficiency of employees according to the development strategy of enterprises and market changes.

During the operation of the organic fertilizer production line, in order to ensure production safety and product quality, the operator must strictly abide by the operating procedures and take a series of preventive measures to avoid accidents.

1, the operator must have received professional training, familiar with the operation process of organic fertilizer production line and organic fertilizer equipment performance. During the operation, strictly follow the operation rules and do not change parameters or adjust the device at will. At the same time, pay close attention to the indicators in the production process, such as temperature, pressure, flow, etc., to ensure that it is within the normal range.

2, organic fertilizer production line involves a variety of hazards, such as high temperature, high pressure, corrosion, etc. Therefore, the operator must understand the nature and hazards of various hazards, and take appropriate preventive measures. For example, for high temperature equipment, check the tightness of the equipment regularly to prevent leakage; For high pressure equipment, check pipes and valves regularly to ensure that they are well sealed; For corrosion equipment, corrosion resistant materials should be selected and anti-corrosion treatment should be carried out regularly.

3, the maintenance and maintenance of organic fertilizer production line is also crucial. Operators should regularly maintain and maintain the equipment to ensure the normal operation of the equipment. Problems discovered should be dealt with in a timely manner without delay. At the same time, it is necessary to establish equipment files to record the operation of the equipment, maintenance records, etc., for subsequent reference.

4, the operator should abide by the safety regulations, do not leave the work at will, do not touch the equipment at will. If there is an abnormal situation, it should be stopped in time for inspection and reported to the relevant personnel.

1.Check the maintenance of organic fertilizer equipment: Regular maintenance and inspection of half-wet material crushers is very important. Check that all parts are working properly, that lubricating oil is sufficient, and that there is no wear or damage. If necessary, repair or replace parts promptly. 2. Adjust operating parameters: Operating parameters such as feed speed, crushing force and frequency may affect the efficiency of the equipment. Try adjusting these parameters to see if you can improve efficiency.

3. Replace worn parts: If certain parts in the device have worn out, then replacing them may improve efficiency. This may include hammer heads, liners, bearings, etc.

4. Optimize material properties: The efficiency of the semi-wet material crusher may be affected by the characteristics of the material, such as humidity, hardness, particle size, etc. If possible, try changing the properties of the material to see if you can improve efficiency.

5. Use more efficient crushing technology: Some technologies such as impact crushing, vibration crushing or high pressure water crushing may be more effective than traditional crushing technology. If the existing technology does not solve the problem, it may be necessary to consider replacing the crushing technology.

6. Increase auxiliary equipment: If the efficiency of semi-wet material crusher is still unable to meet the requirements, it may be necessary to consider adding auxiliary equipment, such as vibrating screens, dryers or elevators, to improve the production efficiency of organic fertilizer production lines.

Strong vibration in the operation of organic fertilizer equipment is indeed a problem that needs attention. This vibration may result from a mechanical failure within the device, or be caused by external factors such as changes in environmental conditions. The method of dealing with this situation needs to be developed according to the specific cause of the vibration.

Determine the source of the vibration. This may require professional and technical personnel to carry out a detailed inspection of the equipment, including checking whether the various parts of the equipment are tightly connected, whether the bearings are worn, and whether the transmission system is working normally. Once the source of the vibration is found, appropriate measures can be taken according to the specific situation.

If the vibration is caused by a mechanical failure inside the device, it may be necessary to replace worn parts, or repair damaged parts. When replacing or repairing parts, be sure to use high quality parts to avoid the same problem occurring again.

If the vibration is caused by external factors, such as changes in environmental conditions, then it may be necessary to adjust the operating conditions of the equipment. For example, if the equipment is operated in an environment that is too wet or dry, it may cause vibration. At this time, environmental conditions can be improved by adjusting the drainage system of the equipment, or adding appropriate seals.

In addition, regular maintenance and maintenance of organic fertilizer production line is also an important means to prevent strong vibration of organic fertilizer equipment. By checking all parts of the device regularly, any potential problems can be detected and fixed in time.

First of all, we need to understand the operating principle of half-wet material crusher. The organic fertilizer equipment usually uses a high-speed rotating hammer to break the material, while screening the material through a screen. Factors affecting its working efficiency may include hammer wear, screen blockage, poor lubrication, unstable power supply, etc. 1, hammer head wear. Hammer head is an important part of the crusher, and its wear degree directly affects the crushing efficiency of the equipment. In order to maintain the good condition of the hammer, we need to replace the worn hammer regularly and ensure that the installation is correct to achieve its full effectiveness.

2, the screen is blocked. The screen is another important part of the crusher, used to control the size of the material. If the screen is blocked, it will lead to part of the material can not be discharged in time, thus affecting the subsequent crushing process, and then affecting the overall work efficiency. We need to clean the screen regularly to make sure it's unimpeded.

3, poor lubrication. Lubrication is essential for the proper operation of mill equipment. If the lubrication system fails, such as insufficient oil or poor oil quality, it will lead to increased equipment friction, which affects work efficiency. In order to ensure that the equipment maintains a good lubrication state, we need to regularly check the lubrication system to ensure that the oil is sufficient and the oil quality is qualified.

4, the power supply is unstable. The pulverizer needs a stable power supply to work properly. If the power supply is unstable, it will lead to unstable operation of the equipment, which will affect the efficiency of the organic fertilizer production line. In order to solve this problem, we need to ensure that the power supply is stable and avoid voltage fluctuations or excessive current causing adverse effects on the equipment.

In the organic fertilizer industry, the organic fertilizer drum screener machine is becoming an important tool to improve production efficiency. This kind of organic fertilizer equipment is changing the traditional organic fertilizer treatment method with its unique structural characteristics and excellent performance.

The biggest feature of the organic fertilizer roller screening machine is its roller structure. This cylinder is uniquely designed to carry organic fertilizer feedstock and perform uniform mixing and preliminary screening. The layout of the screen in the roller is reasonable, and the fertilizer of different particle sizes can be effectively separated according to the preset accuracy requirements.

In addition, the organic fertilizer roller screening machine also has the advantages of simple operation and low maintenance cost. The equipment runs stably and can adapt to various environmental conditions, whether it is wet or dry, it can maintain good working condition. At the same time, its humanized design makes the operation more convenient and greatly reduces the labor cost of the organic fertilizer production line.

It is worth mentioning that the application range of organic fertilizer roller screening machine is wide. Not only can be used for the core equipment of organic fertilizer production line, but also can be applied to waste treatment, agricultural waste resource utilization and other fields. Its characteristics of high efficiency and environmental protection make it have broad application prospects in the field of environmental protection.

1. Know your needs. Before purchasing organic fertilizer equipment, you must first clarify the production scale of your organic fertilizer production line, output needs, and the working environment of the equipment. This will help you choose the right device type and configuration.

2, consider the efficiency and reliability of the equipment. Efficiency is an important consideration when purchasing organic fertilizer equipment. The production capacity and efficiency of the equipment will directly affect your production costs and profits. At the same time, the reliability of the equipment is also very important, because it will affect the maintenance cost and production cycle of the equipment.

3, pay attention to the environmental performance of the equipment. Organic fertilizer equipment needs to meet environmental protection standards to ensure that pollutants such as waste gas, wastewater and waste residue in the production process are effectively treated. Therefore, when buying equipment, you need to understand the environmental performance of the equipment and the relevant certification.

4. After-sales service. After purchasing organic fertilizer equipment, good after-sales service is very important. You need to understand the supplier's after-sales service commitments, including warranty periods, maintenance services, technical support, etc. This will help you to get timely solutions when you encounter problems during use.

5. Compare the products and prices of different suppliers. When buying organic fertilizer equipment, you need to compare the products and prices of different suppliers to ensure that you are getting the most cost-effective equipment. At the same time, you also need to consider the credibility and reputation of the supplier to ensure that your investment is protected.

1, organic fertilizer equipment can classify and compress domestic waste for better storage and treatment. By sorting, recyclable items and harmful substances can be separated, reducing pollution to the environment. Compression can compress the larger volume of garbage into smaller chunks, which is easy to transport and dispose of.

2, organic fertilizer equipment can carry out biological fermentation treatment of waste, and convert it into organic fertilizer. This treatment method can not only reduce the amount of waste, but also reduce environmental pollution. Through the decomposition of microorganisms, the organic matter in the waste can be converted into organic fertilizer, providing necessary nutrients for agricultural production.

3, organic fertilizer equipment can also be combined with other treatment methods, such as incineration, landfill and so on. Organic fertilizer equipment can be used as a pre-treatment step to remove combustible substances and harmful substances in the waste, thereby reducing the emission of pollutants during incineration and improving the efficiency of incineration treatment. At the same time, organic fertilizer equipment can also bury part of the waste in a suitable place to reduce the footprint of the landfill and the amount of landfill waste.

Organic fertilizer equipment plays an important role in the treatment of domestic waste. It can effectively classify, compress, bio-ferment and dispose of waste, reducing environmental pollution and waste of resources. With the improvement of environmental awareness and technological progress, the application of organic fertilizer production lines will be more and more extensive.

1. Preparation

Before commissioning, ensure that the device has been installed and auxiliary facilities such as the power supply and gas pipe have been connected properly. At the same time, check whether the components of the organic fertilizer equipment are complete, whether they are loose or damaged.

Second, adjust the chain tension

The chain is an important part of the chain crusher, and the tension needs to be checked and adjusted regularly. Too loose will cause chain vibration, too tight will affect the bearing life. When adjusting, you can use special tools or feel to judge.

Third, adjust the hammer and screen

The hammer and screen are important parts of the mill and need to be checked and adjusted regularly. Adjust the number and weight of the hammer as needed to suit the size and hardness of different materials. At the same time, the screen aperture is adjusted according to the need to adapt to the different grinding particle size.

4. Test run

After adjusting the components, it can be tested. During the test run, it is necessary to pay attention to the operation of the equipment, such as whether there is abnormal sound, vibration, heat and other phenomena. If there is an anomaly, it is necessary to stop the machine in time.

5. Maintenance after adjustment

Once debugging is complete, everything is not done. It is also necessary to perform regular maintenance on the equipment, such as replacing worn parts and cleaning the residue inside the equipment. Although these tasks seem simple, they are very important to ensure the long-term stable operation of organic fertilizer production lines.

Common faults of chicken manure organic fertilizer production line include: raw material collection is not smooth, crusher failure, uneven mixing, improper fermentation temperature control, granulation machine blockage, dryer failure, etc. To solve these problems, we can take the following measures:

1. Raw material collection is not smooth: check whether the conveyor belt is loose and adjust the tightness; Clean up the collection of debris and ensure that the organic fertilizer equipment is unblocked.

2. Crusher failure: check whether the blade is worn and replace it when needed; Check whether the transmission chain is loose and adjust the fastening.

3. Uneven mixing: check whether the mixing blade speed is normal, adjust the motor speed; Check the mixing bucket for hard objects and clean it if necessary.

4. Improper fermentation temperature control: check whether the temperature controller is normal and replace it when necessary; Check the fermentation room for air leaks and seal it well.

5. Granulator plugging: check whether the water content of raw materials is too high, add desiccant when necessary; Clean up the internal residue of the organic fertilizer granulator to ensure smooth flow.

6. Dryer failure: check whether the motor is overloaded and adjust the load; Check that the heater is working properly and replace the fuse if necessary.

In short, the processing of production line faults requires careful observation and careful analysis, through continuous practice and summary, we can better grasp the methods and skills to deal with faults. At the same time, regular maintenance and maintenance of the production line is also an important means to prevent failures.

1. Preparation: Make sure all necessary tools and organic fertilizer equipment are ready before using the fermentation compost turning machine. Check the various parts of the machine to make sure they are in good condition and there is nothing damaged or loose. 2. Cleaning the machine: Before using the fermentation pile turning machine, ensure that the inside and outside of the machine are clean. This helps prevent any residues or impurities from affecting the quality of the product.

3. Add ingredients: Add ingredients to the machine correctly according to your recipe. It is important to follow the manufacturer's instructions to ensure that the machine can handle these ingredients correctly.

4. Set parameters: According to your needs, set the parameters of the heap tilter, such as the number of times, speed and temperature of the heap tilter. These Settings will affect the quality and productivity of the product.

5. Start turning: Once everything is ready, press the start button and the fermentation turning machine will start working. During the heap turning process, please be sure to pay attention to the running status of the machine, if there is any abnormal, it should be stopped and checked immediately.

6. Monitoring process: Check the status of the product regularly during the operation of the fermentation pile turning machine. Ensure that the heap is turned evenly and that there is no over or under turning.

7. End the work: When the stacking process is complete, shut down the machine and clean up the residue. It is important to ensure that all garbage and waste are disposed of correctly to prevent pollution of the environment.

8. Maintenance and maintenance: Regular maintenance and maintenance of organic fertilizer production line to ensure that it maintains a good long-term operation. This may include replacing worn parts, cleaning the inside and outside of the machine, and checking all fasteners.

The working efficiency of the equipment in the pig manure organic fertilizer production line is affected by the running time of the equipment. After a long time of use of organic fertilizer equipment, parts wear, mechanical accuracy decline and other problems will affect the performance of the equipment. As time goes on, the efficiency of the equipment gradually decreases, and even fails. Therefore, regular maintenance and maintenance of equipment is the key to improve production efficiency.

The humidity of raw materials is also an important factor affecting the working efficiency of equipment. In the production process of pig manure organic fertilizer, the humidity of raw materials is too high, which can lead to problems such as machine blockage and conveyor slip. These problems will not only affect the normal operation of the equipment, but also reduce production efficiency. Therefore, controlling the humidity of raw materials is an important means to ensure the efficient operation of equipment.

The aging of the machine is also one of the important reasons for the decline of the work efficiency of the equipment. Over time, problems such as the wear of machine parts and the decline of mechanical properties will lead to unstable machine performance. In order to maintain the performance of the equipment, timely replacement of old parts, machine maintenance and maintenance are very necessary.

Finally, in order to improve the working efficiency of the equipment in the production line of pig manure organic fertilizer, it is necessary to formulate reasonable operating norms and management systems based on the actual production situation. Only by maintaining a good production environment and working order can we ensure the stable operation of the equipment and improve production efficiency. At the same time, enterprises should also strengthen the training and skill upgrading of employees to improve their technical